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Zhengzhou Halnn superhard material Co.,Ltd
[ Henan, China (Mainland) ]

    Main Products:
  • CBN cutting Tools
  • CBN inserts
  • solid CBn inserts
  • PCBN inserts
  • Brazed CBN inserts
    Business Type:
  • Manufacturer

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Halnn CBN insert widely used in Processing Wind Power Bearings

Product Details

Henan, China (Mainland)

Halnn

BN-S20 Solid CBN

Cube

Payment & Shipping Terms

Pieces

10

USD 25.000 - 35.000

Zhengzhou

8~15 days

10 pieces per box,100~300 pieces per carton

Yes

200000 / Year

T/T

Detailed Product Description

Halnn CBN insert  widely used in Processing Wind Power Bearings

 

Wind Power Bearings, as one of the main products in wind power bearings industry, the usage environment are very bad, and the repaired costs will be high, so in the machining process, it will be required high, and it also need high lifetime costs.

In order to obtain high usage lifetime, we usually use heat treatment process, such as quenching, carburization. The hardness usually is above HR55.And because of large diameters, the manufacturers usually use grinding process to make sure the precision and the size requirements.

 

Even though Grinding Process can make sure the high precision, but because of the large size, big deformation, so the working process will be low and affect the grinding working efficiency. With the development of the cutting tools industry,Halnn researched new cbn insert materials to hard turning steel materials (wind power bearing) .

 

Compared CBN inserts with Carbide insert and carbide insert ,it has higher wear resistance and Collapse resistance. CBN insert is the best materials for hard turning hardened steel .Especially Halnn CBN insert brand, has researched new cbn insert materials special for hard turning wind power bearings.

The working allowance of the wind power bearings after heat treatment usually is 2mm~6mm, Halnn   recommend BN-S20 CBN insert,which can be used for rough machining, the linear speed will be 90~150m/min.Finish turning the channel surface can reach Ra0.3μm.

 

For example,Halnn BN-S20 CBN insert turning wind power bearing instead of grinding with 1.5MW bearing rings, the outer diameters will be φ1900mm,thickness is130mm. We use grinding process finish grinding the wind power, it need more than 18h. But with Bn-S20 CBN insert ,it only need 4.5h with same roughness, the working efficiency improved nearly 4 times. But the costs only has only more than 2 times.

 

Since established, Halnn superhard accurately grasp the pulse of the times change, and continuous developing, deliver quickly meet the increasingly diverse needs of high-quality, high-performance cutting tool products. With long-term accumulation of technical strength and cultivate the most cutting-edge technology development capabilities in China first proposed roughing "Solid Cubic Boron nitride insert" concept, and adapt to contemporary "high-speed, precision machining" and cutting requirements. Halnn Superhard tools enjoyed a high reputation in academia field.

 

If you would like to know more details on Halnn ,Please kindly feel free to contact with us http://www.halnntools.com/contect/28.html

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Qiang Liu