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Zhengzhou Halnn superhard material Co.,Ltd
[ Henan, China (Mainland) ]

    Main Products:
  • CBN cutting Tools
  • CBN inserts
  • solid CBn inserts
  • PCBN inserts
  • Brazed CBN inserts
    Business Type:
  • Manufacturer

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CNMN1207 BN-K1 grade solid CBN inserts to hard turning industry pump

Product Details

Henan, China (Mainland)

Halnn

BN-K1

Cubic

ISO

small

Drilling / Milling Tools

Metal Encapsulated

Black

None

Payment & Shipping Terms

Pieces

10

USD 25.000 - 45.000

Zhengzhou

8~15

10pcs/box,100~300 pcs/carton

Yes

10000 / Month

T/T, Other

Detailed Product Description

CNMN1207 BN-K1 grade solid CBN inserts to hard turning industry pump

1.Product Description

1)Product Features:
National patent products, exclusive of non-metallic binder CBN inserts, to solve the cubic boron nitride inserts hard and brittle defects, according to high hardness cast iron / steel castings and other short iron filings materials research and develop, with high hardness and good impact resistance. BN-KI cutting tool can withstand large margin heavy load roughing high hardness cast iron parts, such as high-chromium alloys, nickel-chromium alloy, chilled cast iron, white cast iron. When processing such a high hardness casting blank surface, encountered casting trachoma, slag, porosity, "ladle sand" etc., interrupted cutting knife does not collapse, not fragmentation. Recommended for high hardness and heat resistant wear resistant castings processing, pull shortage rough turning etc. 

2)Suitable processing fields:

Metallurgical Roll, industrial pumps, cement machinery, electrical equipment, mining machinery large wear resistant castings, such as high manganese steel, high-chrome cast iron, white cast iron etc..

3)Processing material: high-chrome cast iron, Ni-hard cast iron, white cast iron, chilled cast iron, high nickel-chromium alloy cast iron, high boron cast iron, bainite ductile, cobalt-chromium-molybdenum alloy cast iron, other high-alloy cast iron / steel castings.

4)Processing method: roughing, semi-finishing, finishing.

5.Cutting parameters:

 
Processing materials
Recommended cutting data Commonly CBN cutting tools grades
Cutting line speed(m/min) Depth of cut(mm) Feed (mm/r)
 
Hard cast iron
35-120(Roughing) 1-10 0.15-0.7 BN-K1
60-180(Finishing) ≤1 0.05-0.35 BN-K1 

6. Application Case:
Halnn BN-K1 grades CBN inserts processing mill rolls Case (see below):
Processing materials: high nickel-chromium alloy cast iron roll;
Hardness: HSD80;
BN-K1 grades cutting tool rough turning mill roll cutting parameter: Vc = 55m / min; Fr = 1mm / r;
ap = 4mm;
Processing method: rough turning, dry cutting;
Processing effect: Compared with a European brand ceramic blade (see below):

Cutting tools materials Feed amount Single blade life
Halnn BN-K1 1mm/r 3pcs/edge
A European brand of ceramic inserts 0.5mm/r Chipping

Halnn BN-K1 grades CBN inserts processing industry pump case (see below):
Processing materials: high chromium white cast iron;
Hardness: HRC60;
workpiece: Industrial pump pump body;
Cutting tool grades: BN-K1;
Cutting parameters: cutting speed Vc = 75m / min; feed amount Fr = 0.1mm / r; Depth of cut ap = 3.5mm;
Processing methods: dry cutting;
Processing effect: Compared with ceramic inserts (see below):

Cutting tools materials Cutting speed Feed amount Single blade life
Halnn BN-K1 600m/min 0.1mm/r 500pcs/edge
A certain brand of ceramic inserts 300m/min 0.07mm/r 80pcs/edge

 More information ,please click http://www.halnntools.com/pro/Solid_CBN_inserts/

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Qiang Liu