Welcome! Sign In | Join Free

Verified Member

Zhengzhou Halnn superhard material Co.,Ltd
[ Henan, China (Mainland) ]

    Main Products:
  • CBN cutting Tools
  • CBN inserts
  • solid CBn inserts
  • PCBN inserts
  • Brazed CBN inserts
    Business Type:
  • Manufacturer

View Contact Details

iAbrasive AD

Finish Milling FC250 Gray Cast Iron Materials Gearbox Use SNEN0904ENS Solid Cbn Inserts

Product Details

Henan, China (Mainland)

Halnn

BN-S300

Cube

Application

Cubic Boron Carbide

Payment & Shipping Terms

Pieces

10

USD 25.000 - 35.000

Zhengzhou

8~15 days

10 pieces per box,100~300 pieces per carton

Yes

200000 / Year

T/T, Western Union, Other

Detailed Product Description

 

Finish Milling FC250 Gray Cast Iron Materials Gearbox Use SNEN0904ENS Solid Cbn Inserts 

 


 

1. Halnn Tools CBN Solid  Inserts Finish Milling  Gearbox

Gearbox processing difficulties

(1) There are many processing contents, and it is necessary to change machine tools and tools frequently;

(2) The processing precision is high, the processing quality of ordinary machine tools is difficult to guarantee,and the production efficiency is difficult to improve;

(3) The shape is complicated, and most of them are thin-walled shells, and the workpiece has poor rigidity, which is difficult to clamp.

At present, the gearbox is mainly for mass production of parts. When the gray cast iron and die-cast aluminum gearbox housing are mass-produced by traditional carbide tools, the high-speed cutting will produce very fast wear, resulting in shortened blade life. CBN tools and PCD tools are recommended for machining gray cast iron gearboxes to extend tool life, increase productivity and product quality.

 


 

2. BN-S300 CBN Solid  Inserts Cutting Conditions

Insert Grade

Suited Materials

Machining Type

Typical Application

BN-S300

Gray Cast Iron

Roughing,

Finishing

Brake Disc, Gearbox, Cylinder Liner,Brake Drum, Cast Iron Engine

BNK30

Cast Gray Iron,

Iron based alloy

Finishing

Brake Disc,Powder Metallurgy Parts,Valve seat ring, Engine Cylinder bore

 


 

3.Pictures of Halnn Tools BN-S300 CBN Solid  Inserts

 


 

4.Detailed Data of BN-S300 CBN Solid  Inserts

Type

Dimension

Grades

L(mm)

φI.C(mm)

S(mm)

r(mm)

BN-S300

BN-S30

BNK30

SNEN0903ENS

9.525

9.525

3.18

0.8

SNEN0904ENS

9.525

9.525

4.76

0.8

SNEN1204ENS

12.7

12.7

4.76

1.2

SNEN1207ENS

12.7

12.7

7.94

1.2

SNEN120712

12.7

12.7

7.94

1.2

SNEN19T6ENS

19.05

19.05

6.8

1.6

 


 

5.Application Case

Cutting parameters and CBN Inserts life of milling gray cast iron gearbox

Machining workpiece: Cincinnati Horizontal Machining Center, USA

Blade model: BN-S300

Cutting parameters: Vc=500-1500m/min, Fr=0.05—0.15mm/r, ap=0.5mm

Tool life: The line speed is 600-750m/min, the overall CBN Inserts life is 120-150 minutes (single-blade); the semi-finishing can extend the approved life value, and the workpiece is processed at least 400 pieces.

 


 

6.Our service

Pre-Sales Service

    l) Prompt reply and 24 hours online,professional team to provide best price and quality product.

    l) Same testing support

    l ) Every batch of products will be tested to ensure its quality.

  After-sales Service

    l) The real-time logistics information monitoring

    l ) Any questions about the product can be consulted at any time.

    l) Product with any problem can return.

 


 

7.FAQ

1. Are you a trading company or manufacturer ?

A: We are a manufacturer and wholesaler for diamond & CBN (cubic boron nitride) abrasives and tools. 

2. How long is your delivery time?

A: Generally it is 3 -7 days.

2. Do you provide samples ? Is it free or extra ?

A: Normally we do not offer free samples, we could offer the sample for testing, but shipping fee is to be paid by customer as a company policy! 

 

Email to this supplier

Qiang Liu