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Zhengzhou Halnn superhard material Co.,Ltd
[ Henan, China (Mainland) ]

    Main Products:
  • CBN cutting Tools
  • CBN inserts
  • solid CBn inserts
  • PCBN inserts
  • Brazed CBN inserts
    Business Type:
  • Manufacturer

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iAbrasive AD

Halnn BN-K1 grade CBN inserts for machining alloy cast iron rolls/roller

Product Details

Henan, China (Mainland)

Halnn

BN-K1

Cubic

ISO

small

Metal Bonded Abrasives

Metal Encapsulated

Black

None

Payment & Shipping Terms

Pieces

10

USD 25.000 - 35.000

Zhengzhou

5~8days

10pcs/box,100~300 pcs/carton

Yes

10000 / Month

T/T, Other

Detailed Product Description

Halnn BN-K1 grade CBN inserts for machining alloy cast iron rolls/roller

1. Product Features

BN-K1 CBN inserts belongs to Solid CBN inserts,which is a kind of new superhard material used for rough machining hard to cut materials,such as high hardness cast steel rolls,superalloyect. And it is non-metal adhesive CBN inserts,helped many Mill Rolls manufacturers solve the problems on machining high hardness Cast steel rolls/roller.

 

2. Machining conditions

(1)Inserts Type:Machine folder indexable

(2)Processing:Both Roughing and Finishing

(3)Machining Hardness:Between HRC 35 and HRC68

3. Advantages of BN-K1 Grade CBN inserts

When machining hard materials,it has good Collapse resistance and High-temperature fracture resistance which will help manufacturers save product costs.

4. Suited Materials

BN-K1 grade CBN inserts mainly used for machining chilled cast iron,high alloy cast iron,wear-resistant cast iron,Heat-resistant alloy cast iron,Heat-resistant alloy,High manganese steel,high-chromium cast iron and Ni-hardened alloy cast iron,ect.

5. Application industry

Metallurgical Roll,industry pump,Cement machinery,power equipment and mining machine large scale wear-resistant casting industry,ect

6. Cutting Parameters:

Machining Materials

Inserts Grade

Recommend Cutting Parameters

Linear Speed Vc(m/min)

Cutting Depth ap(mm)

Feed Rate Fr(mm/r)

High hardness castings

BN-K1(Roughing)

35~120

1~10

0.15~0.7

BN-K1(Finishing)

60~180

≤1

0.05~0.35

7. Application Case

Machining Parts:High nickel-chromium alloy cast iron rolls

Hardness:HSD80

Cutting parameters:Vc=55m/min,Fr=1mm/r,ap=4mm

Machining Type:Roughing and Dry Cutting

Machining Effect:Compared with some European brand,as following figure

Inserts Materials

Feed Rate(mm/r)

Lifetime/cutting edge

Halnn BN-K1

1mm/r

3 pcs/cutting edge

Some European brand Ceramic inserts

0.5mm/r

Chipping or Breakage

Email to this supplier

Qiang Liu