Qingzhou Taihong Special Casting Steel Co., Ltd.
Qingzhou Taihong Special Casting Steel Co., Ltd.
[
Shandong,
China (Mainland) ]
Shandong, China (Mainland)
Metal Media
| Packaging Details: | flexible container bags or steel drums |
|---|---|
| Delivery Detail: | According to clients's requirement |
forged steel ball for ball mill
1)high hardness,low breakage
2)good wear-resistant
3)steady performance
4)low price
high chrome alloyed grinding balls:
1.Chemical composition
|
Item |
C |
Cr |
Si |
Mn |
S |
P |
Cu |
Mo |
Hardness |
|
Low Chrome |
1.8-3.5 |
1-3.5 |
≤1.2 |
≤1.5 |
≤0.15 |
≤0.15 |
≤0.5 |
≤1.0 |
≥45 |
|
Medium Chrome |
1.8-3.3 |
4-9 |
≤1.2 |
≤1.8 |
≤0.15 |
≤0.15 |
≤1.0 |
≤1.5 |
≥50 |
|
High Chrome |
1.6-3.3 |
10-15 |
≤1.0 |
≤2.5 |
≤0.10 |
≤0.10 |
≤1.5 |
≤1.0 |
≥55 |
|
Higher Chrome |
1.6-3.3 |
15-18 18-27 |
≤1.0 |
≤2.5 |
≤0.10 |
≤0.10 |
≤1.5 |
<2.0 |
≥60 |
2. Specification
|
No. |
Diameter (mm) |
Weight of each (kg) |
Pcs/ton |
|
1 |
Ø10 |
0.0135 |
74073 |
|
2 |
Ø12 |
0.0181 |
55248 |
|
3 |
Ø15 |
0.0242 |
41322 |
|
4 |
Ø20 |
0.0322 |
31056 |
|
5 |
Ø25 |
0.063 |
15873 |
|
6 |
Ø30 |
0.11 |
9091 |
|
7 |
Ø40 |
0.257 |
3891 |
|
8 |
Ø50 |
0.50 |
2000 |
|
9 |
Ø60 |
0.867 |
1153 |
|
10 |
Ø70 |
1.37 |
729 |
|
11 |
Ø80 |
2.05 |
487 |
|
12 |
Ø90 |
2.90 |
345 |
|
13 |
Ø100 |
4.00 |
250 |
|
14 |
Ø110 |
5.30 |
188 |
|
15 |
Ø120 |
6.80 |
147 |
|
16 |
Ø125 |
7.75 |
129 |
|
17 |
Ø130 |
8.74 |
114 |
3. Product Description
|
Model |
Mechanical properties |
Microstructure |
|
|
HRC |
Times of falling (3.5m) |
||
|
Low Chromium |
≥45 |
≥8000 |
P+C |
|
Medium Chromium |
≥50 |
≥12000 |
P+C |
|
High Chromium |
≥55 |
≥15000 |
M+C |
|
Higher Chromium |
≥60 |
≥22000 |
M+C |
4. Features
1) High hardness and resistance
2) Good even wear
3) No breaking
5. Applied fields
1) Mining
2) Cement plants
3) Power stations
4) Chemical industry and machinery
6. Production Process
The production of casting steel balls is to melt the waste raw material such as waste steel, waste iron with medium frequency induction furnace. In the process of melting, add suitable amount of precious metal alloys(such as Ferrochrome, ferromanganese, ferro-vanadium ) to the furnace. When the temperature of the molten iron is more than 1550°C and can meet the requirements of the technics,pour the qualified molten iron to steel moulds or steel production line moulds. The content of chrome of high chrome alloy casting steel balls is ≥10.0%, the content of carbon is 1.80%-3.20%. Since the national standards require the HRC≥58, ak≥3.0J/cm2, to up to this hardness, the high chrome balls must be quenched and tempered. After quenched and tempered, the hardness(HRC≥60) is higher, the wear-resistance is more than 2.5 times of forging balls.
7. Production Technics
Raw material(waste steel,waste iron,iron alloy)factory inspection→blending→melt→composition inspection→casting→cooling and solidification→demould→clean and polish→inspection→quenching(increase hardness)→hardness inspection→tempering(eliminate stress)→inspection→warehousing
