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Zhengzhou IW Diamond Co., Ltd.
[ Henan, China (Mainland) ]

    Main Products:
  • diamond tools
  • diamond dies
  • wire drawing dies
  • extrusion tools
  • extrusion tips and dies
    Business Type:
  • Manufacturer

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iAbrasive AD

PCD Stranding, Bunching & Compacting Dies

Product Details

Henan, China (Mainland)

IWD

Diamond Stranding Dies

Wire Drawing Industry

Payment & Shipping Terms

Pieces

1

USD 10.000 - 15.000

7-10

T/T

Detailed Product Description

PCD Stranding Wire Drawing Dies

Product Name Diamond Stranding Dies; PCD Bunching Dies; PCD Stranding Dies;PCCompacting Dies
Blank Type Polycrystalline Diamond,Natural Diamond,Tungsten steel,Diamond-coated
Hole Sizes 0.350-35.000(mm)
Applications Flexible wire:copper wire,aluminum wire,brass wire,gold wire,etc.
Hard wire:stainless steel wire,copper plated steel wire,copper plated wire,tungsten wire,molybdenum wire,etc.

PCD Stranding Drawing Dies the bundle and strand moulds are used to guide and / or organize the wire through the bunching machine and stranding machine,the winding drum of the double and single twist bunching machine is inside the machine,and the mold is fixed at the entrance of the machine to collect the wire.

In some cases,the die is fixed to the front of the winding drum inside the machine to regulate the wire,and the strand mold of the tubular and basket strander is inside the machine to guide and concentrate the wire.

α(ss)Entrance The inlet area is polished so that the drawing fluid can circulate smoothly
α(sp)Approach The lubrication area is finely polished, so that the wire can be easily excessive
α(rs)Reduction The working area can reduce the drawing force, and the change-point contact is face-to-face angle drawing, which reduces friction and die wear. The deformed structure is more reasonable and stable. The upper line can be drawn smoothly when the incoming line becomes thicker or thinner.
d(k)Bearing The fixed warp area can ensure the precise diameter, smoothness and out-of-roundness of the wire for a long time.
α(so)Back Relief The safety angle can ensure that the wire is drawn without scratches, and the life expectancy tends to be longer.
α(sw)Exit The deepening of the outlet can greatly support the tensile stress of the outlet.
In the center of the drawing die, there is a hole of a certain shape, such as round, square, octagonal or other special shapes. When the metal is pulled through the die hole, the size becomes smaller and even the shape changes.
Wire drawing is done by passing the metal wire through the hole of the wire drawing die, and applying a pulling force to the wire at the exit side of the die. The wire is contracted and squeezed in the mold cavity and gradually becomes thinner, and its speed increases near the exit of the die hole. Because the volume of the wire is constant, the reduction of the cross section makes it stretched.
The best material depends on the wire you draw and the quantity you draw. Contact us to help you choose the most economical solution and reduce the total cost of ownership of your drawing dies.

Tolerance
Diameter(inch)
Diameter(mm)
Tolerance(mm)
Roundness(mm)
≤0.00157
≤0.040
0.0003
0.0002
0.00158-0.00393
0.041-0.099
0.0005
0.0003
0.00394-0.01968
0.100-0.499
0.001
0.0005
0.01969-0.03936
0.500-0.999
0.0015
0.0008
0.03937-0.05905
1.000-1.499
0.002
0.001
0.05906-0.08661
1.500-2.199
0.003
0.0015
0.08662-0.12992
2.200-3.299
0.004
0.002
0.12993-0.18110
3.300-4.599
0.005
0.0025
0.18111-0.22834
4.600-5.799
0.006
0.003
0.22835-0.29921
5.800-7.599
0.007
0.0035
0.18111-0.41338
4.600-10.499
0.008
0.004
PCD Dies with IWD PCD blanks
inches
mm
ADDMA
IWD
Maximum Diameter
0.0039-0.0157
0.100-0.400
D6
IWD3210
0.4
0.0079-0.0315
0.200-0.800
D12
IWD3215
0.8
0.0079-0.0394
0.200-1.000
D12
IWD4215
1.0
0.0197-0.0591
0.500-1.500
D15
IWD5225
1.5
0.0197-0.0591
0.500-1.500
D15
IWD4223
1.5
0.0315-0.0787
0.800-2.000
D18
IWD5235
2.0
0.0315-0.0787
0.800-2.000
D18
IWD4229
2.0
0.0472-0.1181
1.200-3.100
D21
IWD7240
3.1
0.0472-0.1181
1.200-3.100
D21
IWD6838
3.1
0.0591-0.1732
1.500-4.400
D24
IWD9553
4.4
0.0591-0.1732
2.000-4.400
D24
IWD6853
4.4
0.1299-0.2126
3.300-5.400
D27
IWD1285
5.4
0.1299-0.2183
3.300-5.800
D27
IWD12987
5.8
0.2008-0.2992
5.100-7.600
D30
IWD12912
7.6
0.3150-0.4331
8.000-11.000
D33
IWD15215
11.0
0.3150-0.4409
8.000-11.200
D30
IWD18213
11.2
0.3150-0.4724
8.000-12.000
D33
IWD18215
12.0
0.3150-0.4921
8.000-12.500
D33
IWD18217
12.5
0.3150-0.5000
8.000-12.700
D36
IWD18218
12.7
The above hole sizes are recommended for soft wire.In case of hard wire drawing,the maximum hole size should not exceed 65% of them.

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